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Xenon ABCs
Xenon Operation
Xenon stands for Xenon.
Operationally the major difference between an
Xenon light source and a halogen light source is that the halogen
light source produces visible light via a tungsten filament, and
the Xenon light source produces visible light via a plasma discharge.

Halogen Filament
The components that make up an Xenon light source
are quartz arc chamber, tungsten electrodes, chemistry, mercury,
xenon gas and a quartz sleeve. All D-Lamp light sources require
an electronic ballast to condition vehicle battery voltage for proper
operation, and an igniter for starting (D1 has igniter integral
in light source base)

Xenon Arc
The quartz arc chamber contains the plasma discharge
Tungsten electrodes provide the starting and
ending points for the plasma discharge
Chemistry (primarily sodium) provides visible
light as it melts and enters the mantle of the plasma discharge.
It also controls the Correlated Color Temperature (CCT) and the
Color Rendering Index (CRI), which are 4200 K and 65 respectively
for the D1/D2.
Mercury establishes the operating voltage of
the light source in conjunction with the xenon fill pressure.
Xenon gas provides the inert environment for
the plasma discharge to be maintained within the arc chamber. It
also helps to establish the instant high lumen output.
The doped Quartz sleeve blocks UV transmission
from the light source. If the UV transmissions are not blocked,
they can pose a health hazard and damage plastic headlamp lenses.
Rather than heating a filament, the Xenon bulb consists
of a quartz capsule, which contains Xenon gas, Mercury, and Metal
Halide salts. The capsule is football shaped and metal electrodes
penetrate the capsule at both ends.

Xenon Bulb
The plasma discharge arc is generated and maintained
between these two electrodes by a high frequency alternating current.
This current is generated and supplied to the Xenon bulb by the Xenon
ballast. The ballast electronic unit is responsible for generating
the voltage required to create and maintain the plasma discharge
arc. The start-up procedure of the Xenon lamp is as follows:
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Step
1: Before start-up, bulb gas has a very high resistance.
The ballast applies to an ignition voltage pulse across the
electrodes. |
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Step 2: Xenon gas
vaporizes with the initialization of an electrical arc producing
yellow light. |
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Step 3: Mercury
vaporizes producing yellow-white light. |
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Step 4: Metal halide
salt vaporizes producing a blue-white light. |
The contributing of Xenon, Mercury, and Metal
Halides to the light output during the first several seconds can
be seen in the following figure.

The igniter controls the +/-20kV pulse required
to initiate the plasma discharge within the arc chamber.
The D1 variant utilizes an igniter integral to
the light source base.
The D2 variant utilizes an igniter integral to
the ballast or as a separate package in line between the ballast
and light source.
A ballast is required to operate the light source.
The ballast is designed to accept input voltages
from 9-16VDC and condition this to a steady state 35W continuous
power during operation based on the light source operating voltage
(light source specification nominal operating voltage is 85V AC).

The ballast also controls the run-up of the light
source and assures that the system meets the ECE R99 requirements
of 25% of the steady state luminous flux in 1 second and 80% in
4 seconds.
Three minutes burn recommended to attain steady
state in a production environment.

The total Xenon system requirement is 42W input
vs. 55W for standard halogen low beam filament
Once the light source plasma discharge has been
initiated, the ballast controls the system operation by supplying
a constant 35W
The ballast serves many functions w/in the Xenon
system:
- Senses input voltage and determines under/over
voltage conditions
- D1 system ballast provides 1,000 volts for
the spark gap during ignition of the light source, and the 400
volts required for takeover energy
- Operates over an input voltage range of
6-18VDC
- Regulates current and power during start-up
- Adapts to handle output voltage requirements
from 60-120VAC
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